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Stack Volume Detection in Winery
Material DetectionStack Volume Detection in Winery
Background

During the brewing process in winery, the fermented wine needs to be put into the retort pot for fermentation. In the past, distilleries used to fill the retort pots according to the weight of the raw materials, but due to environmental influences such as climate and temperature, changes in density always happened which caused the raw materials failed to completely fill the retort pots, and often resulting in manual filling by hand. To solve this problem, Richbeam launched a volume measurement and detection module, which utilizes the LiDAR scanning principle and high-precision to detect the volume of stacked materials, Significantly reducing manual work and effectively improving the efficiency of brewing processes in distilleries.

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LiDAR Solutions

The Stack Volume Measurement Module is a set of intelligent volume measurement system designed and developed by Richbeam. The system consists of three parts: Lakibeam series LiDAR, PTZ and HD camera. The system mainly utilizes the 270° scanning angle of LIDAR and 270° vertically rotatating angle of PTZ, completes the 3D point cloud for reconstruction, and finally transmits to user's monitoring center via Ethernet.

Solution Introduction
LiDAR Selection

Lakibeam series LiDAR range up to 50m, scanning at 30Hz with the precision of the PTZ to realize the stack volume measurement of distilleries.

LiDAR Selection

Lakibeam series LiDAR range up to 50m, scanning at 30Hz with the precision of the PTZ to realize the stack volume measurement of distilleries.

Equipment Assembly
The stack volume measurement module is assembled above the retort pot, about 1 meter from the bottom of the retort pot, to achieve the maximum range of high-precision scanning. In addition, the high density of dust generated by the on-site crushing of raw materials, which is likely to affect the detect of LiDAR, the module is specially designed to remove the dust on the surface of the LiDAR with a dust brush, so as to maximize the scanning effect.
Equipment AssemblyEquipment Assembly
Solution Advantages
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High Ingress Protection

IP67 Ingress Protection, waterprrof and dustproof, adaptable to complex outdoor environment.

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Remote Management

With edge gateway, equipment can realize remote monitor, real-time alarm, information upload and other functions which need remote control.

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High-Performance and Cost-Effective

Height measurement program can be deployed directly into the SoC of LiDAR, saving hardware costs.

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Easy to use

The retort pot equipment does not need to be moved, when the PTZ is rotating in the vertical direction, the size of the volume can be obtained.

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